KTM Recalls Husqvarna and GasGas Models for Faulty Rear Brakes

Ktm Husqvarna Recall — KTM Husqvarna North America has announced a recall covering more than a dozen Husqvarna and KTM Husqvarna GasGas off-road and dual-sport motorcycles after determining that the rear brake calipers on certain models can crack and break while riding. The defect, traced to a J.Juan/Braktec component, can cause the rear caliper to work loose and lose braking effectiveness, increasing the risk of a crash.

Related: Honda Rebel Recall · BMW S1000RR Recall

The action is the culmination of a more than two-year investigation that began with a single warranty report and ended with coordinated recalls from regulators on both sides of the U.S.–Canada border.

The Defect: Why These Rear Brakes Can Fail (Ktm Husqvarna Recall)

The problem sits in the primary pin casting of the rear brake caliper. According to the recall documentation, that casting can crack or break when the motorcycle rolls backward. If the pin fractures, the rear caliper may come loose, which directly compromises its ability to generate braking force — and, by extension, a rider’s ability to slow or stop safely.

The affected calipers are supplied by J.Juan and its Braktec sub-brand. That distinction is exactly why KTM-branded siblings of these very same platforms are not part of the recall: those machines run Brembo brake components, which are unaffected by the defect. It is a useful reminder that even within a single corporate family, supplier choice can determine whether a given motorcycle is caught up in a safety campaign.

Ktm Husqvarna Recall: Which Models Are Affected

As of this writing, the U.S. National Highway Traffic Safety Administration (NHTSA) has confirmed recalls for the 2022–2024 Husqvarna FE 501s and FE 350s, as well as the 2024 GasGas ES 350 and ES 500 dual-sports. Off-road-only models fall under the jurisdiction of the Consumer Product Safety Commission (CPSC), which had not yet issued its own action at the time of this report.

Transport Canada has published a broader list that also captures enduro, cross-country, and motocross variants from both brands. The complete affected population, as listed by Transport Canada, is below.

From First Report to Recall: The Timeline

The path to the recall began long before the public announcement, spanning more than two years of investigation and supplier coordination:

• March 2024 — KTM Austria Customer Service receives its first report of a primary pin fracture.
• November 2024 — After a joint investigation with J.Juan, a root cause is identified. A redesigned caliper follows, with the bracket width increased from 6.5 mm to 10.5 mm.
• April 16, 2026 — Transport Canada flags concerns about Braktec rear brake calipers to KTM North America. A review finds similarities with the earlier J.Juan failures.
• June 26, 2026 — Transport Canada initiates its recall.
• July 8, 2026 — NHTSA follows with its own recall. A CPSC action is expected shortly.

What Owners Need to Do Next

Authorized dealerships will replace the rear brake calipers on affected motorcycles at no cost to owners. Notification letters are expected to reach owners beginning in September 2026.

Until then, riders are advised to exercise caution — particularly when rolling the motorcycle backward — and to contact an authorized Husqvarna or GasGas dealer immediately if they notice any looseness in the rear brake or a reduction in braking performance.

Frequently Asked Questions

What exactly is wrong with the rear brakes on these motorcycles?

The primary pin casting inside the rear brake caliper can crack or break, especially when the motorcycle rolls backward. A broken pin can allow the caliper to work loose and reduce rear braking effectiveness.

Which Husqvarna and GasGas models are affected?

NHTSA has confirmed the 2022–2024 Husqvarna FE 501s and FE 350s and the 2024 GasGas ES 350 and ES 500. Transport Canada’s list is broader and includes enduro, cross-country, and motocross models from both brands (see the table above).

Are KTM motorcycles included in this recall?

No. The recall targets J.Juan/Braktec calipers. KTM-branded models use Brembo brake components and are not affected by this defect.

What should I do if my motorcycle is on the list?

Wait for the official owner notification (expected in September 2026) or contact an authorized Husqvarna or GasGas dealer directly. The caliper replacement is performed free of charge.

Is this recall limited to the United States and Canada?

So far, confirmed actions come from NHTSA (U.S.) and Transport Canada (Canada). The U.S. Consumer Product Safety Commission is expected to follow with its own recall for off-road models, and additional markets may issue similar notices in the weeks ahead.

Source: Motorcycle.com, citing NHTSA and Transport Canada recall documentation. For riders tracking this story, the Ktm Husqvarna Recall situation remains fluid.

The Ktm Husqvarna Recall situation continues to evolve as more information becomes available.

Riders tracking the Ktm Husqvarna Recall should monitor official channels for updates.

What This Means for Riders

The broader industry context matters here. Manufacturers face increasing scrutiny from regulators and consumers alike, and how they respond to issues determines long-term trust. Transparency during a recall — clear communication, prompt action, and fair remedies — builds credibility that survives the incident.

For owners, the practical takeaway is simple: respond to recall notifications promptly. Whether the remedy is a dealer visit or a mailed component, completing the recall protects your safety, your investment, and your motorcycle’s resale value.

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